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Zinc Air Fuel Cell Technology

Zinc-air is a high-energy, high-power fuel cell technology that is safe and environmentally benign. The EFTC zinc-air battery system for electric vehicles comprises three elements:

 
   
   
   
   
   
   
     
     
 

The Zinc-Air Module

The on-board zinc-air module is built from cells with replaceable zinc anode cassettes.

Zinc-Air Module
  No. of cells 47
  Open Circuit Voltage 67V
  Operating Voltage 57-40 V
  Capacity 325 Ah
  Energy Capacity 17.4 kWh
  Peak Power (@80% DOD) 8 kW
  Weight 88 kg
  Volume 79 liter
  Energy Density 200 Wh/kg
  Dimensions 726x350x310 mm
 
   
   
   
   
   
   
   
   
   
   
   
     
 

Electric Fuel Zinc-Air Fuel Cell


The Cell

The cell comprises a central static replaceable anode cassette comprising a slurry of electrochemically generated zinc particles in a potassium hydroxide solution compacted onto a current collection frame and inserted into a separator envelope, flanked on two sides by high-power air (oxygen) reduction cathodes that extract oxygen from the air for the zinc-oxidation reaction.

 
   
   
   
     
     
     
     
     
     
     
     
     
       
 


Refueling

Prototype Refueling StationThe discharged zinc-air module removed from the vehicle is "refueled" or mechanically recharged by exchanging spent "cassettes" with fresh cassettes. This is accomplished by a refueling machine that returns the zinc-air modules to service.

   
     
     
     
     
     
     
     
     
     
     
     
     
     
       
 

Regeneration of Zinc Air Battery Cassettes
Regeneration

The depleted cassettes are electrochemically recharged and mechanically recycled external to the battery. Regeneration of the cassettes will take place at centralized facilities serving regional networks of refueling stations. In this way the zinc anode recharging/recycling facility would assume a parallel role in a zinc-air based transportation system to that held by oil refineries in today's fuel distribution system, without the negative impacts.

 

   
     
     
     
     
     
     
     
     
     
     
     
       
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